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A comprehensive analysis of aluminate phase equilibria in the process of delayed ettringite formation

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Abstract

This study investigates the thermodynamic stability of primary and delayed ettringite across a wide compositional and thermal domain, with the aim of establishing compositional boundaries and reaction paths relevant to delayed ettringite formation (DEF) in cementitious systems. Thermodynamic modeling is used to examine the coexistence of ettringite with other aluminate phases in CaO–Al2O3–SiO2 systems at varying temperatures and fixed minor-oxide contents. The results reveal that ettringite is stable at 20 °C across most compositions, except in systems with a low sulfate-to-aluminate (S/Al) ratio. At higher temperatures, ettringite becomes unstable and is replaced by phases such as monosulfoaluminate (S-AFm), katoite (C3AH6), aluminum hydroxide, and CASH-type products. The temperature at which ettringite destabilizes ranges from 65 °C to 78 °C when SO3/Al2O3 is above 0.45, depending on the CaO/SiO2 ratio. In systems with low CaO and low SO3/Al2O3, ettringite can destabilize at even lower temperatures, around 55 °C. The study identifies two main pathways for DEF: (1) the reaction between S-AFm and dissolved sulfate in systems with high CaO and SiO2 (Zones 1–4, where CaO/SiO2 > 2.75 and SO3/Al2O3 > 0.45), and (2) the reaction of dissolved sulfate with calcium and aluminum sources in high-Al2O3 systems (SO3/Al2O3 < 0.45) with lower CaO/SiO2 ratios (Zone 4: CaO/SiO2 < 2.25). Additionally, no coexistence was found between ettringite (S-AFt) and katoite (C3AH6) at high temperatures, as they stabilize in different aluminum concentration ranges. This lack of coexistence may inhibit DEF when large amounts of C3AH6 form.

Original languageEnglish
Article number106814
Number of pages19
JournalApplied Geochemistry
Volume203
DOIs
StatePublished - Jun 2026

ASJC Scopus subject areas

  • Environmental Chemistry
  • Pollution
  • Geochemistry and Petrology

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