TY - JOUR
T1 - Effect of electrical discharge machining (EDM) on Charpy test results from miniaturized steel specimens
AU - Lucon, Enrico
N1 - Copyright © 2012 by ASTM International.
PY - 2013/1
Y1 - 2013/1
N2 - Electrical discharge machining (EDM) is a manufacturing process whereby a desired shape is obtained through electrical discharges between an electrode and a workpiece, which are separated by a dielectric fluid. EDM produces a recast layer on the surface of the workpiece, which in carbon steels is typically harder and more brittle than the base metal, and is often characterized by microcracks. This type of damage, particularly in the notch region of a steel specimen, can adversely affect impact test results. The objective of this investigation is to assess the possible influence of EDM on miniaturized Charpy test results. We tested Kleinstprobe (KLST)-type Charpy specimens of two reactor pressure vessel (RPV) steels, machined with different combinations of two machining processes (EDM and milling). Comparison of the impact results, combined with metallographic observations and microhardness measurements on the recast layers and the base metals, indicated no detrimental effect of EDM on the impact toughness of the materials investigated. The maximum thickness of the recast layer was about 16 lm, and the magnitude of the EDM-induced hardening varied between 34 % and 84 % with respect to the hardness of the base material, depending on the carbon content of the steel. No microcracks were observed.
AB - Electrical discharge machining (EDM) is a manufacturing process whereby a desired shape is obtained through electrical discharges between an electrode and a workpiece, which are separated by a dielectric fluid. EDM produces a recast layer on the surface of the workpiece, which in carbon steels is typically harder and more brittle than the base metal, and is often characterized by microcracks. This type of damage, particularly in the notch region of a steel specimen, can adversely affect impact test results. The objective of this investigation is to assess the possible influence of EDM on miniaturized Charpy test results. We tested Kleinstprobe (KLST)-type Charpy specimens of two reactor pressure vessel (RPV) steels, machined with different combinations of two machining processes (EDM and milling). Comparison of the impact results, combined with metallographic observations and microhardness measurements on the recast layers and the base metals, indicated no detrimental effect of EDM on the impact toughness of the materials investigated. The maximum thickness of the recast layer was about 16 lm, and the magnitude of the EDM-induced hardening varied between 34 % and 84 % with respect to the hardness of the base material, depending on the carbon content of the steel. No microcracks were observed.
KW - Electrical discharge machining
KW - Hardening
KW - KLST specimen
KW - Microcracks
KW - Milling
KW - Miniaturized Charpy test
KW - Recast layer
UR - http://www.scopus.com/inward/record.url?scp=84875458270&partnerID=8YFLogxK
U2 - 10.1520/JTE20120195
DO - 10.1520/JTE20120195
M3 - Article
AN - SCOPUS:84875458270
SN - 0090-3973
VL - 41
JO - Journal of Testing and Evaluation
JF - Journal of Testing and Evaluation
IS - 1
ER -